Whole-Spec.com

Mechanical Spec Database — KS · ISO · JIS · DIN · ANSI

Engineering reference written by mechanical designers — 20 design practice guides, 12 calculators, 157 AutoLISP routines, and standard part specifications.

187 specs · 1,646 sizes · 5 standards

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Spring Finder

Enter outer diameter and required load (kgf) — get auto-recommended compression springs. Iterates 14 standard wire diameters, returning 1–3 candidates that satisfy spring index and stress limits, ranked near 75% stress utilization.

14 wire diameters · SUS304 · SWPB · SWC · Wahl correction
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AutoCAD LISP Catalog

157 verified AutoLISP routines, organized by category with instant search. Links lead directly to each author’s official page.

157 routines · 12 categories · Lee Mac · CADTutor · AfraLISP · GitHub
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STEP File Library

Free 3D CAD models — 780 files across 17 part families: bolts, nuts, beams, pipes and more. Modeled to real KS/ISO/DIN dimensions, ready for assembly layout and clearance checks.

780 STEP files · 17 part families · STEP AP214 · no sign-up
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Design Guide

Bolt Threading Depth - No Such Thing as "Good Enough"

Minimum threading depth by material (Steel 1.5D, Aluminum 2D), effective thread vs drill depth, through-hole vs blind hole design

Tool Clearance - Design for Assembly, Not Just CAD

Socket wrench diameter, spanner swing angle, finger accessibility for assembly-friendly design

Jack Bolt - Design for Disassembly

Jack bolt design for removing interference-fit parts (positioning, quantity, thread protection)

Poka-Yoke - Error-Proof Design, Not Worker Blame

Asymmetric design, physical stops, bolt standardization to eliminate assembly errors

Eyebolt Design - Lifting Points for 15kg+ Parts

Lifting point design for 15kg+ parts, center of gravity calculation, spot facing, thread depth

Chamfer vs Fillet - Cost-Effective Edge Finishing

Exterior chamfer (C), interior fillet (R), stress concentration prevention, cost-saving design

Bearing Fit Selection — Too Loose Means Creep, Too Tight Means Failure

Inner/outer ring fit criteria, rotating vs stationary load, practical selection (JS7/K5)

"The Bolt Just Spins" — Reinforce Aluminum Threads with Helicoil Inserts

Aluminum thread stripping causes, Helicoil and Key-Sert installation, correct tap hole sizing

Machine Seizes When AC Turns Off? How to Design for Thermal Expansion

Thermal expansion coefficients (steel 12×10⁻⁶, aluminum 23×10⁻⁶), calculation formula, sliding joints and long shaft design

"Everything Was in Spec but It Won't Fit" — Tolerance Stackup in Practice

Worst-case vs RSS method comparison, stackup calculation example, design margin strategies

Specifying Ra 0.8 Everywhere Is a Budget Bomb — Surface Roughness in Practice

Machining process and cost by Ra, functional Ra selection guide, drawing callout method

Pneumatic Cylinder Bore Selection — Bigger Is Not Always Better

Thrust calculation (F=P×A×η), safety factor application, speed vs bore relationship, port size selection

Why Welding Warps — Design and Process Strategies to Minimize Distortion

Weld shrinkage direction, pre-distortion, weld sequence, jig and clamp strategies

Three Shaft Design Traps — Steps, Keyways, and Stress Concentration

Step ratio and fillet radius, keyway location and stress concentration, bearing shoulder height, material selection

Wrong O-Ring Groove Dimensions Are Worse Than No Seal — Groove Design in Practice

Compression ratio calculation, dynamic vs static groove dimensions, surface roughness and material selection

Why Does SUS304 Rust? — 5 Corrosion Traps of Stainless Steel

Galvanic corrosion from dissimilar metals, chloride-induced SCC, weld sensitization, crevice corrosion, and passive film breakdown — the real reasons stainless steel corrodes and how to prevent it

7 Sheet Metal Design Rules That Cut Fabrication Cost in Half

Minimum bend radius, hole-to-edge distance (≥2t), bend line to hole spacing, burr direction, flat pattern formulas, tap+bolt vs welding, material utilization — 7 essential sheet metal design rules

Spring Washers Don't Work? — The Truth About Bolt Anti-Loosening

Why spring washers fail in Junker vibration tests, friction vs mechanical locking, and truly effective methods: Nord-Lock, Nyloc, thread adhesive, double nuts, and proper torque management

SS400, S45C, SUS304, A5052 — A Mechanical Designer's Material Selection Decision Tree

Strength→S45C/SCM, corrosion resistance→SUS304/316, lightweight→A5052/A6061, cost→SS400, heat treatment→S45C/SCM, machinability→SUM — material selection decision tree for mechanical designers

You Can't Design Without Knowing Machining — Practical Machining Allowances and Geometric Limits

Milling corner radii (tool R), lathe center holes, grinding allowance (0.2–0.5mm), EDM limits, minimum ID grinding diameter, boring depth limits, undercuts/relief grooves — machining process constraints every designer must know

Why Whole-Spec for English-Speaking Engineers

Whole-Spec consolidates KS, ISO, JIS, DIN, and ANSI/ASME mechanical specifications into a single searchable database, with every dimension table available in both metric and inch units. Engineers working across borders — sourcing ISO bolts for ASME-designed equipment, replacing JIS bearings in a North American facility, or matching DIN keys to legacy machinery — can cross-reference standards without juggling multiple supplier catalogs.

What Sets It Apart

Most fastener databases only cover one standards family. Whole-Spec maps equivalent parts across regions (e.g., ISO 4014 hex bolt ↔ ASME B18.2.1 hex cap screw, JIS B 1180 ↔ DIN 931) and includes recommended Grade 8.8 dry tightening torque tables for immediate shop-floor use. Eleven free calculators (bolt torque, fit tolerance, beam deflection, gear, bearing life, pitch, and more) extend the reference into computational territory — no signup, no paywall.

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